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Supply chain | Supply Chain Management, Commerce
Suggested answer

Production raw material picking and RAF in D365fo with advanced warehouse

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Posted on by 226
Hi All.
 
We are seeking to do a simple manufacturing process for a client.
 
We have advance warehouse enabled with only 1 warehouse and when we have not created any work templates for raw material picking or finished goods put away.
 
As client is not much interested to go ahead with that concept. We thought of using backflushing but system is not picking the material from stores - Non license plate controlled location and its throwing error during RAF that stock is not available but stock is available in Production location n also in Stores location.
 
Can any one help on this how to achieve backflush concept without the concept of the work templates.
 
Sharing couple of errors we are getting:
 
Error 1: 
 
Item stock is not available even if the material exists, 
 
Error 2: 
 
 
Is this scenario not achievable by parameters change or am I doing any mistake ?
 
 
 
 
 
I have the same question (0)
  • Suggested answer
    Sagar Suman Profile Picture
    6,315 Super User 2025 Season 2 on at
    Production raw material picking and RAF in D365fo with advanced warehouse
    Hi
     
    Can you please check BOM transactions as suggested earlier. The item ACRO000111 is your accessory item should be physically reserved for the dimensions mentioned in the error.
     
    You should also look at this setup which is the default production input location for the warehouse. Right now, it seems that item is sitting on 'Bulk' location, and you are trying to consume it directly from there.
     
    Are you using operation and job schedulling?
     
     
     
  • Manufacturing Profile Picture
    226 on at
    Production raw material picking and RAF in D365fo with advanced warehouse
    Hi Neeraj,
     
    I will tell you the background, in reservation hierarchy we do have only site/wh and inventory status as marked.
     
    We have enabled AWHS.
     
    Client dont want to have complex mfg process.
     
    We didnt want to turn work templates ideally, as we are getting the error during RAF before as stated below i created work policies.

    to reach that RAF i did all parameters change to post the picking list.
     
    Now to have the full flow, tried the same in Picking list unless i give location it was not posting, Sagar was suggesting to add default FG location output in warehouse parameters, which we enabled it.
     
    now i was getting the error of same accessory item which i thought of having backflushed.
     
     
     
     
     
    Thanks again for your response
  • Suggested answer
    CA Neeraj Kumar Profile Picture
    1,915 on at
    Production raw material picking and RAF in D365fo with advanced warehouse
    Hi Kishore,
     
    Can you please add all the dimensions (Site|Warehouse|Location|InventoryStatus) here whatever is showing in the error message, then it will be clear why it is not able to pick.
     
    Regards,
    Neeraj Kumar
  • Manufacturing Profile Picture
    226 on at
    Production raw material picking and RAF in D365fo with advanced warehouse
    Now i get this error even if i have stock of the item:
     
  • Suggested answer
    Sagar Suman Profile Picture
    6,315 Super User 2025 Season 2 on at
    Production raw material picking and RAF in D365fo with advanced warehouse
    Hi
     
    The new error points towards the default Production output location.
     
    Can you confirm below is setup on the warehouse master.
     
     
  • Manufacturing Profile Picture
    226 on at
    Production raw material picking and RAF in D365fo with advanced warehouse
    Hi Sagar, 
     
    I tried all the options said below, but i could see the issue fixing by adding work policies as never,
     
    However now when i try to do RAF without posting picking list in start stage, I get the error for raw material which needs backflushing to have its location.
     
     
    Unless i give the location for the raw material  in priduction bom line inventory dimensions - > location. its not allowing to do so.. Is there any way to avoid this to add location.
     
    Any insights on this please.
     
    Thanks.
  • Manufacturing Profile Picture
    226 on at
    Production raw material picking and RAF in D365fo with advanced warehouse
    Hi Rajshree,
     
    Thanks for your repsonse.
     
    We have flushing principle as Finish in BOM line level and Allow partial reservation is already marked.
     
    Thanks.
     
  • Suggested answer
    CU15122058-0 Profile Picture
    58 on at
    Production raw material picking and RAF in D365fo with advanced warehouse
    Hi, 
     
    Consider following setups on the BOM item line level setup tab 
     
     
     
     
    Also you have to set this to partial or full reservation. Flushing principle =Finish
     
     
    Thanks,
    Rajashree
  • Suggested answer
    Sagar Suman Profile Picture
    6,315 Super User 2025 Season 2 on at
    Production raw material picking and RAF in D365fo with advanced warehouse
    Hi,
     
    From little what I can see from that error message is that system is trying to create finished goods work which is part of RAF logic for an advance warehouse.
     
    So, we are not defining a dummy work template but a 'Work Policy' which tells system that in this legal entity never create works of type 'Finished goods put away'
     
    After this work policy is set system will not make an attempt to create finished goods put away works, (In your error its clearly mentioned) 
     
    Try work policy and revert. If it still fails, then we need to look deeper into BOM and stock levels on prod in locations but in your last error message system reported no issues with all 3 journals. It reported work creation failed.
  • Manufacturing Profile Picture
    226 on at
    Production raw material picking and RAF in D365fo with advanced warehouse
    Hi Sagar,
     
    Thanks for your response too. 
     
    Let me check the functionality what you suggested but I am wondering why back flush doesn't work automatically in this case if we have advanced warehouse enabled. 
     
    Also on the second one why still we need to create dummy work template while we don't want to use them. It's weird to me as per the design. 
     
    Flushing principle is set as finish stage

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